Hmm, I have not been able so far to reproduce any of the problems described in this thread. Icon sizes < 26 display no numbers at all (this is by design, you can configure the exact size it hides), just like hotbars. I tried every possible combination with smooth fonts/small fonts/icon sizes and the numbers were always fine.
I will look around some more but am posting this now in case you have more input on this, since I am a bit at a loss here currently.
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